Description
Integrated CIP System for Dairy, Juice, and Soft Drink Lines
A 500 L integrated CIP system gives plants a dedicated cleaning skid that can be matched to tank circuits, fillers, pasteurizers, and transfer piping. We build these units as factory-assembled stainless frames with bundled tanks, pumps, valves, and instrumentation. The useful capacity depends on circuit volume, rinse-water recovery, and the number of cleaning steps, so 500 L is a starting point, not a universal answer.
During a typical cycle, the system heats caustic or acid solution, sends it through the circuit at controlled flow, returns it to the tank, then follows with intermediate rinse and final rinse. Supply and return pumps are sized together; a weak return path can flood the tank or starve the supply pump. We confirm line diameter, elevation, and the longest circuit before setting pump flow and pressure.
| Item | Specification |
|---|---|
| Cleaning tank capacity | 500 L per tank; custom sizes available |
| Number of cleaning tanks | 1 to 4 or more, project-dependent |
| Stainless steel grade | 304 or 316 |
| Heating | Electric or steam |
| Pump flow and pressure | Sized to circuit flow and pressure drop |
| Operating temperature | Set by chemistry and materials; confirm per application |
| Control system | Manual, semi-automatic, or PLC |
| Cleaning circuits | Single or multiple with matched valves |
| Power supply | Site-specific voltage and phase |
| Dimensions | Layout-dependent; confirmed on approval drawing |
| Custom options | Tank capacity, circuit count, insulation, instrumentation, skid layout |
Available configurations include single-, double-, triple-, or multi-tank arrangements, separate acid and caustic tanks, hot-water tanks, electric or steam heating, stainless piping and valves, and temperature, flow, pressure, and level monitoring. Control can be manual, semi-automatic, or PLC-based. We quote only features confirmed for the project.
These skids suit dairy receiving and processing, juice and soft drink production, breweries, wineries, sauce plants, liquid food, cosmetics, and pharmaceutical cleaning duties. Material grade, surface finish, and documentation are set by the process and site requirements.
FAQ
How do I choose tank size? Start with circuit volume, required flow, rinse steps, and available floor space. Can we add a second circuit? Yes, with matched valves and controls. What do you need for a quote? Industry, product, piping layout, cleaning capacity, heat source, automation level, stainless grade, and installation location.
Send your line details and we will recommend a practical configuration, confirm the engineering scope, and prepare a factory-direct quotation.
Our products
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Liam Anderson
Customer Review
Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.
Ben McDonald
Customer Review
Very good!!I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!
Sarah Mitchell
Customer Review
We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
Matt Richardson
Customer Review
Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team
James Taylor
Customer Review
It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.
Ryan Murphy
Customer Review
It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy
William Harris
Customer Review
We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”
Oliver Brown
Customer Review
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
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