Description
30BBL Four-Vessel Brewhouse for Production Brewing
This 30BBL four-vessel brewhouse is built for breweries that need repeatable wort production without turning the brewhouse into a bottleneck. The set typically includes mash tun, lauter tun, brew kettle, and whirlpool, arranged for practical access, safe operation, and clean transfer between stages.
At 30BBL per brew, output depends more on brews per day and fermentation capacity than on vessel size alone. We configure the platform around your brew length, expected batches per week, beer styles, and available floor space. For high-adjunct or high-gravity programs, we adjust false bottom design, wort grant, and heating area rather than forcing one standard layout.
Materials and fabrication
Vessels are normally SUS304, with 316L offered for wort-contact areas when cleaning chemistry or water quality calls for it. Interior welds are ground and passivated; exterior welds are cleaned and finished to suit the room. Kettle heating can be steam jacket or electric, depending on utility availability. We pay attention to jacket coverage, drain slope, door and manway placement, and how the wort line routes to the heat exchanger.
Technical specifications
| Item | Typical configuration |
|---|---|
| Batch size | 30 BBL hot wort |
| Vessels | Mash tun, lauter tun, kettle, whirlpool |
| Material | SUS304; 316L optional |
| Heating | Steam jacket or electric |
| Control | Manual, semi-auto, or PLC/HMI |
| Finishing | Pickled and passivated interior; polished exterior optional |
| Connections | CIP, wort, steam/condensate, drain, cold liquor |
FAQ
Why choose four vessels? Separate mash, lauter, kettle, and whirlpool let you start the next step sooner and keep whirlpool out of the kettle. That matters when you plan multiple brews per day.
Is 304 stainless enough? For most breweries, yes. 316L is specified for more aggressive cleaning or site water conditions.
What utilities are needed? Steam or power for heating, cooling water or CLT for wort cooling, compressed air if used, floor drains, and adequate ventilation.
Can controls be upgraded later? Plan I/O and sensors now. Retrofitting PLC control into a manual brewhouse is possible but usually costs more than specifying it at build stage.
Send your brew length, brews per week, beer styles, heating preference, and a floor plan. We can recommend vessel layout, heat exchanger, and control level for your site.
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We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
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Thank you ACE team for the great work!”
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
