Description
What this brewhouse is built for
A 500 L five-vessel system with a separate wort holding tank suits breweries that need recipe flexibility without making the brewhouse a bottleneck. The vessel set typically covers mash tun, lauter tun, kettle, whirlpool and hot liquor tank. The holding tank collects wort when fermentation or downstream equipment is not ready. Electric heating works where steam is unavailable; steam jackets suit sites with a boiler and faster step changes.
Fabrication and materials
We fabricate vessels in SUS304 for standard brewing service and SUS316L where chloride exposure or aggressive cleaning is a concern. Product-contact welds are ground and passivated. Visible surfaces receive a practical sanitary polish, not a showroom finish. Jacket pressure, dimensional alignment and nozzle orientation are checked before shipment. Gaskets, sight glasses, valves and CIP connections are selected around your cleaning regime. Tell us if your team uses higher caustic concentration or long dwell times before we finalize seals.
Practical applications
Craft breweries, brewpubs, pilot plants and contract producers use these systems for ales, lagers and seasonal releases. A 500 L batch can support trial production, taproom supply or a small packaged line. Confirm ceiling height, floor loading, drain position, steam or power capacity and access for future tanks. A compact skid saves space, but keep service access around pumps, heat exchanger and control panel.
Technical specifications
| Item | Typical configuration |
|---|---|
| Batch size | 500 L per brew |
| Vessels | 5 process vessels plus wort holding tank |
| Material | SUS304 or SUS316L contact surfaces |
| Heating | Electric or steam, site dependent |
| Control | PLC with recipe and temperature logging options |
| Cleaning | CIP-ready piping and spray devices |
FAQ
Why add a wort holding tank? It decouples whirlpool from fermentation scheduling and gives the cellar time to prepare.
Can vessel sizes change? Yes, but keep batch ratios consistent; undersized hot liquor or oversized holding tanks create workarounds.
Which stainless grade? SUS304 covers most breweries. Choose 316L when cleaning chemicals, water chemistry or product profile justify it.
What is needed for a quotation? Send batch size, beer styles, brews per day, available steam or power, room dimensions and planned cellar capacity. We can confirm vessel volumes, heating method, piping scope and control level.
Tell us your batch size, beer type, number of fermentation tanks and available space. We can recommend the brewhouse volume, heating configuration and layout for your brewery.
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Liam Anderson
Customer Review
Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.
Ben McDonald
Customer Review
Very good!!I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!
Sarah Mitchell
Customer Review
We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
Matt Richardson
Customer Review
Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team
James Taylor
Customer Review
It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.
Ryan Murphy
Customer Review
It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy
William Harris
Customer Review
We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”
Oliver Brown
Customer Review
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
