Description
What this 4BBL brewhouse is built for
A 500L three-vessel system suits brewpubs and small production breweries that need repeatable batches without turning the brewhouse into a bottleneck. We typically configure mash/lauter, kettle/whirlpool and hot liquor tank as separate vessels. With 4BBL fermenters, a 500L brewhouse gives headroom for whirlpool losses, trub and transfer, and helps keep knock-out gravity consistent from batch to batch.
Fabrication details that affect daily operation
Product-contact surfaces are SUS304 as standard; 316L is available for chloride exposure or customer specification. Vessel shells use dimple jackets for steam or glycol where needed. We TIG weld sanitary joints, passivate after fabrication, and finish visible surfaces to a uniform brushed condition. Interior welds are ground and polished around manways, fittings and jackets. Tri-clamp ports, racking arms, sight glasses and CIP spray balls are positioned for access, not just for drawings.
For a three-vessel layout, clarify whether you want a dedicated whirlpool or kettle/whirlpool combination. That choice affects footprint, pump sizing and CIP routing. Steam or direct fire? Electric heating is common at this size. Pressure ratings, relief valve settings and electrical classification must match your local code.
Typical specification
| Item | Range |
|---|---|
| Batch size | 4BBL / 500L |
| Vessels | Mash/lauter, kettle/whirlpool, HLT |
| Material | SUS304; 316L optional |
| Heating | Steam, electric or direct fire |
| Connections | Tri-clamp; CIP and glycol ports as specified |
| Finish | Brushed exterior, passivated contact surfaces |
| Control | PID or PLC options |
FAQ
Can we run 4BBL batches with high-gravity beers? Yes, but confirm kettle working volume and whirlpool space. High-gravity batches may need lower fill or extended boil.
Why specify 316L? Use it where chlorides, aggressive cleaning or product-contact requirements demand better corrosion resistance. 304 covers most brewery duty.
How is CIP handled? We arrange spray balls, return ports and pump routing per vessel. Your CIP skid should match port sizes and flow rates.
What do you need before quoting? Batch size, beer styles, vessels required, heating source, available footprint, voltage and local code. Send a layout sketch if available.
Tell us your batch size, beer style, number of fermentation tanks and available footprint. We can recommend the brewhouse volume, vessel layout and utility requirements for your brewery.
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Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.
Very good！！I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!
We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team
It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.
It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy
We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
