Description
What a 500L copper still actually gives you
Most 500L orders we ship come from distilleries that have outgrown a 200L or 300L pot but aren\’t ready to run a 1000L system every day. A 500L kettle holds 450–480L of wash at 8% ABV, which usually lands somewhere around 35–45L of spirit per run depending on how you cut. That\’s roughly two strips a week for a small crew.
| Item | Spec |
|---|---|
| Charging volume | 500 L (working 450–480 L) |
| Kettle, column, condenser | Red copper, 3–4 mm plate |
| Heating | Steam jacket, electric elements, or direct fire |
| Inspection | Borosilicate sight glass, flange-type manhole |
| Shape | Custom — onion head, swan neck, tapered column |
Where the copper should be
We keep the kettle, swan neck, lyne arm, and condenser shell in copper. Sulfur compounds bind to that surface during the run, which is why Scotch distilleries stayed on copper pots long after cheaper metals showed up. Manhole and flange rings we normally supply in stainless — copper flanges warp faster under repeated heat cycling.
Steam or electric?
This splits buyers fast. Electric is simpler if you already have 380V three-phase and no boiler on site. Steam gives smoother heat input and less scorching on grain-in washes. Tell us which way you\’re going before we quote, because the jacket and element layout are different builds.
Before we quote
Send us the wash you plan to run, target liters per week, ceiling height, and available utilities. Want a gin basket, agitator, or a custom condenser? Say so now. Welding a new flange onto a finished kettle costs more than designing it in from the start.
Structure of a Distiller






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Liam Anderson
Customer Review
Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.
Ben McDonald
Customer Review
Very good!!I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!
Sarah Mitchell
Customer Review
We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
Matt Richardson
Customer Review
Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team
James Taylor
Customer Review
It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.
Ryan Murphy
Customer Review
It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy
William Harris
Customer Review
We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”
Oliver Brown
Customer Review
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
