Description
What a 2000–5000 L line actually covers
We build complete brewhouses and fermentation lines sized around the package a brewery really sells. A 2000 L kit suits a taproom pouring most of its own beer. Above 4000 L, the numbers only work if you are filling cans or kegs and running two or three brews a day. Brewhouse, whirlpool, fermenters, bright tanks, glycol loop and CIP are quoted as one package, because a kettle that outruns your fermenter room is the most expensive kind of bottleneck.
Materials and fabrication
Product contact surfaces are SUS304 as standard; 316L is the right call for sour programs, high-chloride water or aggressive CIP chemistry. Interior welds are ground, pickled and passivated, polished to Ra ≤ 0.8 µm when the specification asks for it. Dimple-plate jackets on the cone and lower cylinder provide enough cooling area for a real crash from 20 °C to 2 °C, not a calculated one. Working pressure is 0.2 MPa, with a 0.3 MPa relief valve on the CIP arm and mechanical vacuum protection on the blow-off.
Typical configuration
| Batch capacity | 2000 / 3000 / 4000 / 5000 L |
|---|---|
| Material | SUS304 or SUS316L |
| Interior finish | Ra ≤ 0.8 µm |
| Cooling | Dimple jacket, glycol, 2–3 zones |
| Cone | 60° or 70°, with yeast outlet |
| Control | PID glycol valves, optional PLC and logging |
Where these vessels run
Brewpubs, contract breweries, cider and kombucha producers use the same shells with different valve and gasket specs. Fruit-forward and sour producers should settle on 316L and full-drain geometry before fabrication starts; changing material after welding is not a repair, it is a rebuild.
Questions we get before quoting
Can one glycol system serve every tank?
Yes, if it is sized on total cooling load rather than tank count. Two 5000 L tanks crashing at once pull far more than five tanks holding temperature.
Cone or flat bottom?
Conical for yeast harvesting, dry hopping and repitching. Flat or dish bottom belongs on bright beer and serving tanks.
What do you need from us?
Batch size, beer styles, tank count, ceiling height, available glycol capacity and your CIP expectations.
Tell us your batch size, beer type, number of fermentation tanks and available space. We can recommend the tank volume, cooling area and configuration for your brewery.
Structure of a Beer Fermentation Tank
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I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
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Best regards,
Oliver Brown
