Description
1000L Integrated Saccharification System
We build this 1000L brewhouse for craft breweries that need a compact, repeatable mash conversion platform without turning the brewhouse into a utility maze. The set normally combines mash/lauter, kettle and whirlpool functions on a common frame, with the option of a separate hot liquor tank. Capacity is stated as knockout volume; grist load, original gravity and whirlpool rest time still shape the final vessel geometry.
Wetted parts are usually SUS304. We specify SUS316L where the cleaning regime, water chemistry or product exposure justifies it. The difference matters at welds, not in a datasheet headline. Our shop TIG-welds contact joints, grinds where product can collect, then pickles and passivates the surface. Inner finish is commonly Ra ≤ 0.6 µm; exterior can be brushed or mirror-polished. EPDM, silicone and PTFE seals are selected against caustic, acid and sanitizer exposure.
Dimple jackets on the mash tun and kettle support step mashing and boil control. Steam is the usual choice for 1000L batches; electric heating suits sites without a boiler. Jacket working pressure and relief-valve setting must be agreed before fabrication. CIP uses a rotating spray ball and dedicated return line; tri-clamp connections keep wort, hot liquor and CIP paths serviceable. Brewpubs, regional craft breweries and contract sites use this size for test batches or core brands. A 1000L system is not automatically right for every cellar; packaging turnover and fermentation capacity decide whether one brewhouse shift fits the week.
Typical configuration
| Batch capacity | 1000 L knockout |
| Vessel arrangement | 2-vessel or 3-vessel integrated brewhouse |
| Contact material | SUS304 standard; SUS316L optional |
| Inner finish | Ra ≤ 0.6 µm |
| Heating | Steam jacket, electric or direct fire |
| Jacket pressure | Up to 0.3 MPa, relief valve set per design |
| CIP | Rotating spray ball, 1.5–2 bar supply |
| Connections | Tri-clamp, wort and hot liquor headers |
| Control | Manual, PLC/HMI optional |
Purchase questions we hear
Do we need conical bottoms? Brewhouse vessels are normally dished. Conical fermenters matter when yeast recovery and dry hopping are part of the cellar plan.
How is CIP connected? Plan a CIP skid, spray ball, return pump and segregated wort and CIP lines. Dead legs create cleaning risk.
What about the safety valve? It protects the jacket, not the atmospheric vessel. Set it below jacket design pressure and keep the discharge visible.
Before quoting, send batch size, beer type, brewhouse footprint, steam or electric preference and planned fermentation tanks. Tell us your batch size, beer type, number of fermentation tanks and available space. We can recommend the tank volume, cooling area and configuration for your brewery.
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Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.
Very good！！I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!
We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team
It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.
It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy
We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
