Description

A 500L conical fermenter is where a brewery stops brewing for fun and starts brewing on a schedule. We build these unitanks for customers running eight to ten brews a month — operations where a missed crash-cool window means a tank sitting full for an extra day.

Vessel and cone are 3 mm SUS304, TIG welded, then pickled and passivated. Interior welds are ground flush and polished to 0.4–0.6 µm Ra; exteriors stay at brushed 180-grit unless the tank is going into a taproom, where a mirror finish occasionally gets requested. Every unit is hydro-tested at 1.5× design pressure before crating.

Cooling jackets cover the cone and the lower cylinder wall — the zone where yeast mass and trub actually settle. Glycol at 28–30°F through an 80 mm PU-insulated shell holds 500L through active fermentation, and the cone jacket alone can crash 8–10°F per hour if the chiller has the capacity. Plan on roughly 3–5 kW of chilling per tank at peak, not on the daily average.

Working pressure is 0.2 MPa, tested to 0.3 MPa. We ship an adjustable PRV set at the working pressure plus a separate vacuum relief valve. A tank CIP\’d hot and sealed cold will implode without it — we have replaced two cones over the years for exactly that reason.

CIP runs through a rotating spray ball mounted in the top manway. Standard fittings: 1.5\” tri-clamp CIP and blow-off, racking arm, sample valve, dry-hop port, carb stone port, and two glycol ports, with a 2\” tri-clamp bottom outlet.

Capacity 500 L (≈625 L gross)
Material SUS304, 316L optional
Interior finish 0.4–0.6 µm Ra, pickled & passivated
Cone 60°
Working pressure 0.2 MPa (0.3 MPa test)
Cooling Dimple jacket, cone + lower body
Insulation 80 mm PU, stainless cladding
Manway Top, 400 mm

Common questions

Can I carbonate in it? Spunding at 0.2 MPa is fine. Pushing to 2.6 vol CO₂ is better handled in a brite tank.

What chiller size? Size for the worst hour, not the week. Four tanks crashing together pull far more than the average suggests.

Is 316L worth it? Usually not for standard ale and lager. It matters for sour programs, cider, and seltzer, where acidity and chloride exposure are higher.

Tell us your batch size, beer type, number of fermentation tanks and available space. We can recommend the tank volume, cooling area and configuration for your brewery.

Structure of a Beer Fermentation Tank

sample_valve
sample_valve
mechanical prv
Mechanical PRV
Manhole
Manhole
Racking Arm
Racking Arm
titanium_rods
Titanium Rods
Safety Valve
Temperature Sensor
Temperature Sensor
Welding Detail
sample_valve

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Liam Anderson

Customer Review

Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.

Ben McDonald

Customer Review

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Sarah Mitchell

Customer Review

We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”

Matt Richardson

Customer Review

Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team

James Taylor

Customer Review

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Ryan Murphy

Customer Review

It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy

William Harris

Customer Review

We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”

Oliver Brown

Customer Review

I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
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Oliver Brown