Description
Equipment overview
This 500L brewhouse package is built for breweries that need a practical batch size between pilot trials and small commercial production. We configure the mash tun, lauter and boil kettle, whirlpool, fermenters, and cellar tanks as one line, so pump sizing, piping runs, and CIP returns are matched before shipment. Brewpubs, pilot plants, and small commercial breweries use this size for recipe trials and short-run packaging. If you already own part of the cellar, we can supply only the brewhouse or fermenter section.
Production teams usually ask about temperature control first. 500L batches hold heat differently from 20L pilot runs; without independent jackets on the fermenter and controlled coolant flow, diacetyl rest and crash cooling become inconsistent. Our fermenters use dimpled jackets, 2B mill finish inner surfaces, and sanitary welds to reduce cleaning risk.
Materials and fabrication
SUS304 is the standard for most beer contact parts. For high-chloride cleaning cycles or certain beverage lines, 316L may be specified. We purge sanitary welds, grind accessible seams, and passivate contact surfaces. Gaskets, clamp fittings, butterfly valves, and sample valves are selected to match your CIP and steam or SIP practice. Polishing is not cosmetic only; rough pits and weld spatter retain soil and make inspection harder.
Typical configuration
| Batch volume | 500 L |
| Brewhouse vessels | Mash tun, lauter and boil kettle, whirlpool |
| Fermenter | Cone bottom, dish top, cooling jacket |
| Contact material | SUS304 standard; 316L optional |
| Surface | 2B mill finish; polished where specified |
| Connections | Tri-clamp, CIP spray ball, racking arm, sample valve |
| Control | Manual, PID, or PLC |
| Relief | Safety valve sized to vessel and utility plan |
FAQ
Do I need conical fermenters? Conical bottoms help yeast harvest and tank cleaning. For clear beer and high yeast recovery, they are practical. For small batches with no yeast reuse, a dish-bottom tank can work, but check harvest and CIP access.
How is CIP handled? We position the spray ball, CIP return, and drain so the cone and jacket area see flow. Pump head and pipe diameter must match the cleaning circuit.
What information do we need? Tell us your batch size, beer type, number of fermentation tanks and available space. We can recommend tank volume, cooling area and configuration for your brewery.
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Liam Anderson
Customer Review
Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.
Ben McDonald
Customer Review
Very good!!I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!
Sarah Mitchell
Customer Review
We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
Matt Richardson
Customer Review
Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team
James Taylor
Customer Review
It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.
Ryan Murphy
Customer Review
It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy
William Harris
Customer Review
We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”
Oliver Brown
Customer Review
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
