Description
What a 2000L turnkey package really includes
Most requests for this size come from breweries that have outgrown a 500–1000L kit and need repeatable batches without adding floor space. A typical package covers mash tun, lauter tun, kettle, whirlpool, hot liquor tank, plate heat exchanger, PLC cabinet, and a bank of jacketed conical fermenters matched to your fermentation schedule.
Vessel construction and surface finish
Shells are 3mm SUS304 as standard; we switch to 316L when the product stream carries high chloride loads or you run sour programs in the same room. Interior welds are TIG, ground flush, then pickled and passivated. Product-contact surfaces finish at Ra ≤0.8µm. Dimple jackets cover the cone and lower cylinder — the areas that actually see active fermentation heat — and each zone gets its own solenoid and manual bypass.
Working pressure on the fermenters is 2 bar, with the safety valve set at 3 bar. Headspace runs about 25%, which matters once you push high-gravity worts or dry-hop heavily.
Controls and cleaning
The PLC handles step sequencing, temperature ramps, and CIP routing from one HMI. We leave the CIP pump and skid as a separate line item when the customer already owns one — no reason to duplicate a working pump. Glycol connections are DN25 tri-clamp with isolation valves at each tank, so a single tank can be pulled offline without draining the loop.
Specifications
| Batch size | 2000L per brew |
|---|---|
| Material | SUS304 (316L optional) |
| Shell thickness | 3mm |
| Working / test pressure | 2 bar / 3 bar safety setting |
| Cooling | Dimple jacket, 2 zones |
| Control | PLC with HMI, recipe storage |
| Finish | Interior Ra ≤0.8µm, pickled and passivated |
FAQ
How many fermenters should I order? Divide your weekly target volume by 2000L, then add one tank as a buffer for turnaround and cleaning cycles.
Can the tanks handle dry hopping? Yes, with a 25% headspace allowance and a hop port on the cone.
Is the system expandable? The PLC cabinet ships with spare I/O; adding tanks later is a wiring job, not a rebuild.
Tell us your batch size, beer type, number of fermentation tanks and available space. We can recommend the tank volume, cooling area and configuration for your brewery.
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Liam Anderson
Customer Review
Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.
Ben McDonald
Customer Review
Very good!!I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!
Sarah Mitchell
Customer Review
We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
Matt Richardson
Customer Review
Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team
James Taylor
Customer Review
It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.
Ryan Murphy
Customer Review
It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy
William Harris
Customer Review
We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”
Oliver Brown
Customer Review
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
