Description
Why a dimple jacket instead of an external chiller
A 20 BBL tank is usually the first vessel a brewery outgrows and the last one they get right. Single-wall fermenters with an external plate chiller struggle to hold lager temperatures once the cellar warms up in summer. Dimple jackets welded directly onto the shell give glycol contact across the cone and lower cylinder — exactly where fermentation heat sits.
Shell, welds and finish
Inner shell runs 3mm SUS304 as standard; we switch to 316L for sour programs, kettle sours and any site with aggressive chloride in the water. Outer shell is 2mm with 80mm polyurethane between the walls. All product-contact welds are TIG, ground flush and passivated, because a rough weld in a cone is where wild yeast hides. Interior finish lands at 0.4–0.6μm Ra, which is what CIP actually needs to work.
Cooling and pressure
The dimple jacket covers the cone plus the lower cylinder — roughly 3.5m² of surface. Most customers run glycol at 2–4°C inlet and hold 10–12°C fermentation on a single zone. Working pressure is 1.5 bar with a 3 bar hydro test; the adjustable relief valve ships pre-set and should be rechecked after installation. Anything above that range is a pressure vessel job and we quote it separately.
Standard fittings
- 60° cone with 2in racking arm and rotating elbow
- Top manway 400mm, dry hop port, CIP spray ball
- Sample valve, blow-off arm, pressure relief valve
- 2in glycol inlet/outlet with tri-clamp
- Optional: carbonation stone, level sensor, dry-hop doser
Specifications
| Working volume | 1000L / 20 BBL |
| Total volume | ~1250L |
| Inner / outer shell | 3mm SUS304 / 2mm SUS304 (316L optional) |
| Cone angle | 60° |
| Cooling area | ~3.5m² dimple jacket, single zone |
| Working / test pressure | 1.5 bar / 3 bar |
| Insulation | 80mm PU foam |
| Internal finish | 0.4–0.6μm Ra |
Questions we get before quoting
Can I stack two 20 BBL tanks? Yes, if ceiling height allows 3.2m and the legs are braced for it. Tell us your headroom first — it changes the leg design.
Do I need a separate tank for lagering? Many breweries ferment and lager in the same vessel at this size. If you plan to crash to 1°C, confirm your glycol chiller can carry the load.
How is CIP connected? Spray ball on a 1.5in tri-clamp, drain through the cone bottom. Rotate the racking arm out of the way before cleaning.
Small brewpubs often run 2–4 tanks at this volume; production breweries use them as unitanks ahead of a bright beer tank. The difference in configuration is mostly jacket zones, valve quality and whether you need carbonation capability.
Tell us your batch size, beer type, number of fermentation tanks and available space. We can recommend the tank volume, cooling area and configuration for your brewery.
Structure of a Beer Fermentation Tank
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Liam Anderson
Customer Review
Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.
Ben McDonald
Customer Review
Very good!!I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!
Sarah Mitchell
Customer Review
We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
Matt Richardson
Customer Review
Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team
James Taylor
Customer Review
It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.
Ryan Murphy
Customer Review
It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy
William Harris
Customer Review
We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”
Oliver Brown
Customer Review
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
