Description
What the 3000L turnkey brewery covers
A 3000L brewery system suits brewpubs and regional breweries running two to four brews per day. The turnkey package normally includes a 3000L brewhouse, hot and cold liquor tanks, matching 3000L fermenters, glycol chiller, transfer piping, CIP set, and a PLC explosion-proof control platform. We build the layout around your floor space, grain handling and packaging route rather than forcing a fixed skid.
Fabrication choices that matter
Wetted parts use 304 or 316L stainless. 304 works for standard ales and lagers; 316L is the safer call for high-chloride water, acidic CIP, or long hold times. Welds are TIG with argon purge, then ground, pickled and passivated on product contact surfaces. Interior polish typically runs Ra ≤0.8 µm; exterior is 2B or brushed. EPDM or FKM seals are selected against CIP chemicals and operating temperature. Jackets on cones and cylinders are pressure-tested, and each vessel carries a relief valve set below design pressure.
Control and process details
The PLC platform handles mash steps, transfer sequencing, fermentation temperature, CIP cycles and alarm logging. Explosion-proof enclosures and intrinsically safe barriers are used where solvent or ethanol vapors are present. Fermenters get 60° conical bottoms, racking arms, dry-hop ports, sample valves and CIP spray balls. Working pressure is usually 1.5–3 bar for fermenters; brewhouse vessels are atmospheric. Glycol valves and thermowells are positioned for service access, not just clean drawings.
| Capacity | 3000L per batch |
| Material | 304 or 316L stainless |
| Control | PLC explosion-proof platform |
| Heating | Steam, electric or direct fire |
| Cooling | Glycol jackets |
| Fermenter pressure | 1.5–3 bar working |
| CIP | Automatic with spray balls |
| Interior finish | Ra ≤0.8 µm |
FAQ
Can we start with one brewhouse and add tanks later? Yes. We allow spare glycol and transfer capacity in the PLC and header.
304 or 316L? Match to water chemistry and CIP. Standard beer with good water quality usually does not need 316L everywhere.
How do we confirm the layout? Send batch size, beer types, tank count and ceiling height.
Tell us your batch size, beer type, number of fermentation tanks and available space. We can recommend the tank volume, cooling area and configuration for your brewery.
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Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.
Very good！！I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!
We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”
Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team
It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.
It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy
We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”
I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown
