1000L Jacketed Conical Fermenter | Craft Beer CCT for Brewpub
1000L Jacketed Conical Fermenter | Craft Beer CCT for Brewpub Price range: $3,986.43 through $8,282.75
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Description

500L Beer Fermentation Tank: What It Is and Who It\’s For

This 500L unit is a jacketed conical fermenter we build for small craft breweries, brewpubs, and pilot systems that need repeatable fermentation without tying up a full production line. It works well for ales, lagers, stouts, and most clean beer styles where you want tight control over temperature and yeast behavior.

Why Temperature Control Matters in Fermentation

Yeast does not ferment on a schedule; it responds to temperature. Off-flavors like diacetyl, acetaldehyde, and fusel alcohols often trace back to temperature swings during primary fermentation. A dimpled cooling jacket welded to the tank body gives you a dedicated surface for glycol or chilled water. On a 500L tank, we usually size the jacket to cover the cone and lower cylinder so you can crash cool without waiting overnight.

Material and Fabrication Details

We use 304 stainless steel for the product-contact surfaces because it handles the pH range of beer, most CIP chemicals, and repeated passivation without pitting. The inner shell is typically 3mm, outer shell 2mm, with a 100mm rock wool insulation layer to reduce heat loss. Welds are TIG, ground and polished to a sanitary finish. We do not use sealant in the product zone. All ports are welded or tri-clamp, and the manway gasket is food-grade EPDM or silicone.

Cooling Jacket, Pressure, and Safety

The jacket is rated for a working pressure that matches your glycol system, usually 0.3–0.5 MPa. The tank itself is designed for a top pressure of 0.2 MPa, with a mechanical pressure relief valve set accordingly. If you plan to carbonate in the tank, make sure the relief valve and fittings are rated for the carbonation pressure you want, not just fermentation pressure.

CIP and Piping Connections

A rotating spray ball sits at the top for CIP. The drainage path runs through the cone to a bottom outlet with a butterfly valve. We position the racking arm slightly above the yeast collection zone so you can pull clear beer without disturbing the trub. Glycol inlet and outlet are typically 1.5-inch tri-clamp; you can specify NPT or BSP if your chiller uses threaded connections.

Choosing Between 500L and Other Sizes

500L makes sense when your brew length is roughly 4–6 barrels and you want several tanks in parallel rather than one large vessel. If you are fermenting high-gravity beers or dry hopping heavily, consider going slightly larger to leave headspace. For brewpubs with limited floor space, vertical height and manway clearance matter as much as volume.

Technical Specifications

Capacity 500L (working volume)
Material 304 stainless steel, food-grade
Inner Shell Thickness 3mm
Cooling Jacket Dimpled, cone and lower cylinder
Insulation 100mm rock wool
Working Pressure 0.2 MPa (tank), jacket depends on glycol system
Surface Finish Sanitary polished, internal welds ground
Standard Ports Top manway, CIP spray ball, racking arm, bottom outlet, glycol in/out

FAQ

Can I use this tank for lagering? Yes, with adequate jacket coverage and a chiller sized for the temperature pull-down. Lagers need more cooling capacity than ales.

Is 304 enough, or do I need 316L? For standard beer production, 304 is fine. 316L is better if you ferment sours or use aggressive chloride-based sanitizers.

How many tanks do I need? Match tank count to your brew frequency and turnaround time. If you brew twice a week with a 7-day fermentation, you need at least two tanks running in parallel.

Tell us your batch size, beer type, number of fermentation tanks and available space. We can recommend the tank volume, cooling area and configuration for your brewery.

Structure of a Beer Fermentation Tank

sample_valve
sample_valve
mechanical prv
Mechanical PRV
Manhole
Manhole
Racking Arm
Racking Arm
titanium_rods
Titanium Rods
Safety Valve
Temperature Sensor
Temperature Sensor
Welding Detail
sample_valve

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Liam Anderson

Customer Review

Although there were a few minor issues, thanks to Polly’s help, it looks brilliant and has brought my little distillery quite a few new customers.

Ben McDonald

Customer Review

Very good!!I see now in my texting to you that in my excitement over having the installation here in the USA I totally forgot to give you and the company of ACE a very big compliment on the quality of the whole Installation!! It all looks fabulous and the way you packed it in the container was extraordinary!! I am very impressed with your company and want to say a big thank you to everybody who worked on my order!!

Sarah Mitchell

Customer Review

We have been using this still for a few batches now making whiskey, gin and a few other spirits and we are very happy with the results so far. The gear works well and gives good control during distillation. The spirit comes out clean and consistent from batch to batch and we have gotten the flavor profile we were looking for. It has also been easy to operate and maintain. It has been a great addition to our distillery and I’d definitely recommend it to other craft distillers looking for reliable equipment.”

Matt Richardson

Customer Review

Polly is the man! I highly recommend him and this products they produce! I’m very satisfied. she communicates very well and the quality of workmanship is excellent! Shipping was exceptional. Thannks Polly and team

James Taylor

Customer Review

It took 60 days from ordering to delivery, and it looks like a work of art. Thank you to Polly for her help.

Ryan Murphy

Customer Review

It was quite a big job to put the distiller together, so I asked a friend to help me, and I managed to get it done in just eight hours. I’m really pleased with it – it looks brilliant.Ryan Murphy

William Harris

Customer Review

We are so happy with our new copper distillation system from ACE Distillery Equipment. The equipment is of a fine quality, well crafted and beautifully finished.
The whole process from manufacturing, shipping, installation to commissioning was seamless. The ACE team were professional, responsive and very knowledgeable. They helped us complete the installation successfully and gave great technical support.
It still looks amazing in our distillery and does exactly what it says on the tin. We highly recommend ACE to anyone looking for reliable and high quality distillation equipment.
Thank you ACE team for the great work!”

Oliver Brown

Customer Review

I want to express my 100% satisfaction with Ace . The service was outstanding: quick, professional, and friendly. Polly provided excellent support throughout. The delivered 100 gallon copper pot still distillery equipment product perfectly meets my expectations and stands out fo r its excellent quality. I feel well taken care of and will recommend you without hesitation.
Thank you for the great service.
Best regards,
Oliver Brown